Description

The High Voltage Battery Training System, manufactured by Atto Labware, is an advanced educational platform designed for teaching the principles of electric and hybrid vehicle (EV/HEV) energy storage systems. It enables students to gain practical skills in the construction, operation, safety, and maintenance of high-voltage batteries used in modern vehicles. The system is mounted on a portable mobile workstation with integrated safety features, making it ideal for automobile labs, technical universities, and vocational training institutes.

Educational Objectives

Students will be able to:

1. Understand the design, structure, and operation of high-voltage batteries in EVs and hybrids.

2. Identify major components of HV battery packs (modules, busbars, BMS, cooling systems).

3. Perform safe installation, connection, and disconnection procedures.

4. Conduct state of charge (SOC) and state of health (SOH) analysis.

5. Demonstrate safety protocols, diagnostics, and fault detection in HV battery systems.

Performance Measurement

Training outcomes are evaluated through:

• Correct assembly and disassembly of HV battery modules.

• Verification of BMS monitoring and control functions.

• Demonstration of safe handling procedures with insulated tools.

• Measurement of voltage, current, and thermal behavior under load.

• Evaluation of fault identification and troubleshooting.

Panel and Instruments / Components

• High Voltage Battery Pack (educational modular or cutaway design).

• Battery Management System (BMS) trainer.

• Charging and discharging unit with digital indicators.

• Isolation, interlocks, and protective fuses for safety.

• Digital voltmeter, ammeter, and temperature sensors.

• Emergency stop switch and protective safety guards.

• Insulated tools and PPE kit for safe HV battery handling.

• Portable workstation for flexible laboratory applications.